Abrasive Water Jet Cutting: Precision for Hazardous Environments

In the high-stakes world of petrochemical and oil & gas operations, cutting steel in explosive atmospheres requires methods that eliminate sparks, heat, and vibration. RGL Services' abrasive water jet cutting provides a cold, precise solution, safeguarding workers while handling tough materials like titanium and thick steel.

How Abrasive Water Jet Cutting Works

This technique mixes ultra-high-pressure water, exceeding 3,000 bar, with fine garnet abrasive grit at the nozzle, creating a supersonic jet that slices through metals at over twice the speed of sound. No flames or mechanical force means zero ignition risk, making it ideal for hazardous sites like refineries and offshore platforms.

Key Benefits for Oil & Gas

1. Spark-Free Safety: Cold cutting prevents explosions in flammable environments, complying with strict safety regs.
2. Versatile Precision: Cuts any diameter or thickness, steel, titanium, composites, with bevels up to 45 degrees for weld prep.
3. Minimal Disruption: Low noise and dust, plus remote operation, reduce downtime on live sites.
4. Eco-Conscious: Recycles water and abrasive, minimising waste in sensitive areas.

Case Study: Ponticelli Titanium Cutting

RGL partnered with Ponticelli at a French PVC plant to cut 21 titanium tubes (600-2,500mm diameters) for chemical. Titanium's heat sensitivity ruled out plasma or flame cutting; instead, RGL's abrasive jets delivered angled 30-degree bevels ready for welding.

For larger pipes, custom internal forms ensured concentricity, yielding straight, weld-ready ends. The project succeeded without incidents, proving collaborative innovation in high-risk settings.

Click here to see the full case study.

Secure Your Cutting Edge

RGL's expertise turns hazardous challenges into seamless operations. Explore our water jet cutting solutions.